The Challenge
The company needed a way to benchmark total water and energy usage and identify process improvements to reduce total water and energy cost. They:
- Struggled to achieve water sustainability goals
- Operated 20% above the projected total cost of operation
- Lacked the digital tools to evaluate asset performance
- Operated 12 reverse osmosis skids to produce 800 gal/min
Custom key metrics for monitoring and alerting with threshold and alarm conditions. User-friendly root cause analysis and work orders communicate corrective actions to the plant.
The Solution
Plutoshift ODP was deployed to:
- Identify root cause of high costs and bad effluent water
- Launch a proactive and predictive maintenance program
- Control premature fouling and permeate conductivity
- Create customized dashboard that delivers & gains intelligence
Results
14%
Reduction in True Downtime Cost
18%
Reduction in Water & Energy Usage/Costs
9%
Improved Recovery Efficiency
